01 / LASER WELDING
Precision Metal Welding
Controlled heat input, high repeatability and clean weld profiles for demanding metal joining applications.
Laser Welding for Lithium-Ion Battery Manufacturing
Weld every cell.
Trust every pack.
FlareLaser builds fiber laser welding systems purpose-built for Lithium-Ion battery production - cell tabs, busbars and module interconnects, welded with the precision and repeatability a battery pack demands.
Flare Fiber Laser Welder
Built & tested in-house for battery welding
Built & tested in-house for battery welding
Cell Tabs
Copper, nickel & aluminum tab welding
Busbars
Cell-to-busbar & busbar-to-terminal joints
Modules
Pack & module interconnect welding
Automation
Engineered around your line
Built around
the process.
From a focused weld point to a complete automated cell, FlareLaser combines laser technology, motion control, fixturing, sensing and software into production-ready systems.
02 / ROBOTICS
Robotic Welding Cells
Integrated laser heads, robots, fixtures, safety and controls for repeatable production.
03 / BATTERY
Battery Manufacturing
Laser welding solutions for tabs, busbars, enclosures and other high-precision battery components.
Purpose-built
for EV batteries.
This is what FlareLaser was designed for: joining the delicate, highly conductive materials inside an Lithium-Ion battery pack without damaging the cell.
- Cell tab weldingCopper, nickel, aluminum and sigma-clad tab materials, welded cleanly at the low heat input battery chemistry needs.
- Cell-to-busbar & busbar-to-terminalConsistent, spatter-free joints across cylindrical, prismatic and pouch cell formats.
- Module & pack interconnectsRepeatable welds built for gigafactory-scale production lines, not one-off samples.
- No spatter, no contaminationFocused laser energy keeps debris off the cell and surrounding electronics - critical inside a sealed pack.
The machine,
on our floor.
Every FlareLaser welding system is engineered, built and tested in-house before it ships. This is the real thing - not a rendering.
CabinetDouble swing-door enclosure
Vision & ControlArticulating monitor arm
Chiller
Shop Floor
Watch it
weld.
Real footage from our floor - a battery tab and busbar joint, welded start to finish.
▶
Weld demo video - add
videos/weld-demo.mp4
Also built
for the wider shop.
The same laser platform that welds battery cells scales to other precision metal joining work.
Automotive
High-volume metal components, assemblies and robotic production processes.
Industrial
Precision joining for equipment, fabricated components and engineered assemblies.
Electronics
Small, controlled welds where thermal distortion and repeatability are critical.
Aerospace
High-value components requiring controlled energy delivery and consistent process quality.
Custom Automation
Application-specific machines combining laser, robotics, vision, motion and controls.
Engineering
that works.
We start with the weld, then engineer the machine around it-process, optics, motion, tooling, controls, safety and production requirements.
PRECISION
Focused Energy
Laser welding concentrates energy at the joint, enabling controlled heat input and precise weld geometry.
INTEGRATION
One System
Laser source, optics, robot/CNC motion, sensing, PLC, HMI, safety and fixtures engineered together.
SUPPORT
Application First
Process development, sample welding, machine engineering and production support from concept through deployment.
Start with your application
Let's build the right battery welding line.
Tell us your cell format, tab and busbar materials, thickness, and target cycle time - we'll help define the right laser, fixturing and automation architecture.